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EASILY INSTALL HEAVY DOORS

With the new Knauf heavy-duty profile BOB


Installing solid doors in lightweight drywall metal stud walls in a stable and safe manner initially seems like a challenging task. With the new Knauf However, with the heavy-duty profile BOB this can be done effortlessly and in a time-saving manner.

The system at a glance

  • Easy screwing of the planking and the frames without drilling (2 mm profiles)
  • Profile dimensions tailored to the substructure
  • Insulation installation possible up to the front profile level
  • Standard lengths available from stock, special lengths and larger heights possible
  • Less weight – easier transport
  • Sliding ceiling connection up to +/-30 mm possible
  • Easy routing of cables in pre-punched opening

For soundproof and fireproof doors

BOB replaces the previous Knauf Heavy-duty profiles and is suitable for one- and two-part as well as single and double-leaf frame and door systems, including those with sound and fire protection functions. Each BOB set contains a 2 mm thick heavy-duty profile, a head bracket for ceiling fastening, a foot bracket for floor fastening and four bolt anchors (M8 x 76). This enables quick and safe installation in drywall metal stud walls.

Perfectly tailored to your application

Wall heights of up to 4 meters and door leaf weights of up to 220 kilograms are possible with the new system. The optimal configuration for the respective door or door leaf weight can be easily seen in the attached table.

Profiles in standard lengths (2,600 mm, 3,000 mm, 3,500 mm, 4,000 mm) are available from stock, special dimensions can be supplied.

Maximum permissible door leaf weights

Wall height C 50/50/2.0 door leaf width C 75/50/2.0 door leaf width C 100/50/2.0 door leaf width
m
≤1,01 m
≤1,26 m
≤1,01 m
≤1,26 m
≤1,26 m
≤1,01 m
2,80
125 kg
80 kg
220 kg
205 kg
220 kg
220 kg
2,90
105 kg
70 kg
220 kg
175 kg
220 kg
220 kg
3,00
95 kg
60 kg
220 kg
155 kg
220 kg
220 kg
3,10
80 kg
55 kg
210 kg
135 kg
220 kg
220 kg
3,20
75 kg
185 kg
120 kg
220 kg
220 kg
3,30
65 kg
185 kg
110 kg
220 kg
210 kg
3,40
60 kg
155 kg
100 kg
220 kg
190 kg
3,50
55 kg
140 kg
90 kg
220 kg
175 kg
3,60
50 kg
130 kg
90 kg
220 kg
175 kg
3,70
120 kg
85 kg
220 kg
165 kg
3,80
110 kg
75 kg
220 kg
150 kg
3,90
105 kg
70 kg
205 kg
140 kg
4,00
100 kg
65 kg
190 kg
130 kg

Reduced time expenditure

The profiles are available in widths of 50, 75 or 100 mm and fit exactly to the substructure of the GK drywall, making compensation measures such as underlays unnecessary.

Thanks to the simple screwing of the paneling into the 2 mm C-profile and the direct assembly of the frames without pre-drilling, the time required is significantly reduced. Sliding ceiling connections of up to +/-30 mm can also be quickly implemented using the head bracket. Insulation materials can be laid up to the front profile level and cables can be fed through the pre-punched opening.

Sustainable GREENSTEEL recycled steel

Used for BOB Knauf GREENSTEEL profiles made in Germany, as used in the lightweight steel construction program. GREENSTEEL profiles contain around 20% recycled steel and produce around 80% less CO2 during production than a comparable profile made of conventional steel.

Assembly in just a few steps

Step 1: Position the foot bracket, then drill holes

Step 2: Insert the BOB heavy-duty profile with head and foot angles into the opening, align vertically and mark

Step 3: Drill holes at the top and then fix the heavy-duty profile BOB

Step 4: Place and tighten bolt anchors at the top and bottom, install the second side in the same way

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